Custom Patches
Woven & embroidered patches — our specialty. 30+ years. Millions shipped.
Our Specialty: Woven & Embroidered Patches
Woven and embroidered patches are where we're strongest.
30+ years of production experience. Millions of patches manufactured. We don't outsource — we have a direct investment in our UK-based manufacturing partner.
Woven patches are woven at high thread counts for photographic-level detail — fine lines, gradient-like shading, crisp small text that embroidery alone can't match.
Embroidered patches use proper underlay, consistent thread density, merrowed edges, and zero loose threads. Heat-seal, iron-on, velcro, or hot-cut backings.
Every batch is inspected before shipping. If it leaves our bench, it's right. No “good enough.”
Why Our Woven & Embroidered Stand Out
Premium threads
Tight, consistent stitch density. No thin spots. No show-through.
High thread count weaving
Woven at densities that capture photographic detail — fine lines, gradients, small text.
Proper finishing
Merrowed edge or laser hot-cut. Heat-seal, iron-on, sew-on, or hook-and-loop. Your call.
30+ years of production
We know what lasts and what fails. Proven on everything from military to motorsport.
Other Patch Types
Other patch and badge options we can produce — pricing depends on style, backing, finish, and quantity.
Keyrings
Common Questions
How do you keep patch quality consistent?
We work through production partners where we have a direct stake and real visibility over workmanship, materials, finishing and quality control. We're not placing orders blindly with whichever supplier is cheapest that week — that's how we keep standards consistent.
Ready to Order? Visit USABadge.com
Current pricing, minimums, and lead times are live at usabadge.com.
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